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International Journal of Medical Sciences and Pharma Research
Open Access to Medical Science and Pharma Research
Copyright © 2026 The Author(s): This is an open-access article distributed under the terms of the CC BY-NC 4.0 which permits unrestricted use, distribution, and reproduction in any medium for non-commercial use provided the original author and source are credited
Factors Affecting the Stability of Probiotics in Pharmaceutical Products: A Comprehensive Review
Kohinur Begum 1*, Shohana Dill Afrose 2, Mahmuda Akter Setu 1, Mehedi Hasan Shohan 1
1 Department of Pharmacy, School of Pharmaceutical Sciences, State University of Bangladesh, Dhaka-1461, Bangladesh
2 Department of Pharmacy, ASA University Bangladesh, Dhaka-1207, Bangladesh
|
Article Info: _________________________________________________ Article History: Received 06 June 2026 Reviewed 10 July 2026 Accepted 27 July 2026 Published 30 August 2026 _________________________________________________ Cite this article as: Begum K, Afrose SD, Setu MA, Shohan MH, Factors Affecting the Stability of Probiotics in Pharmaceutical Products: A Comprehensive Review, International Journal of Medical Sciences & Pharma Research, 2026; 12(3):11-21 DOI: http://dx.doi.org/10.22270/ijmspr.v12i3.199 ___________________________________________________ *Address for Correspondence: Kohinur Begum, Department of Pharmacy, School of Pharmaceutical Sciences, State University of Bangladesh, Dhaka-1461, Bangladesh |
Abstract ____________________________________________________________________________________________________________ Stability of probiotics in pharmaceutical formulations is an important factor in determining the efficacy, product quality and regulatory requirements. In pharmaceuticals, probiotics are now being included to improve gastrointestinal immunity, gastrointestinal health, and to prevent or treat a number of diseases. But, survival and activity of probiotics during processing, storage and shelf life is still a challenge. Various factors which affect probiotic stability are strain selection, formulation type, excipients, moisture content, exposure to oxygen, temperature, packaging materials and storage conditions. Moreover, if the processing conditions are not optimized, such as drying, encapsulation and compression, the survival of probiotics may be negatively impacted. This thorough review critically analyzes the most important physicochemical, technological and environmental parameters that impact the stability of probiotics in pharmaceutical formulations. The main strategies used to improve the stability of probiotics, such as microencapsulation, protective carriers, packaging and controlled storage conditions are presented. In addition, regulatory issues and quality control strategies concerning the stability testing of probiotics and label claims are emphasized. To ensure the development of stable, effective and high-quality probiotic pharmaceutical products with consistent probiotic health promoting benefits for consumers, particular emphasis is put on understanding and control of these factors Keywords: Probiotics in Pharmaceutical Products, the stability of probiotics in pharmaceutical products, factors affecting probiotics products stability. |
1. INTRODUCTION
Probiotic products are now established as a rapidly growing pharmaceutical and nutraceutical industry, having transitioned from an initiated nutraceutical niche product. Currently, probiotics are widely accepted in pharmaceutical and nutraceutical market as the focus has shifted to a mainstream focus. Based on an international consensus report by an expert panel organized by the International Scientific Association for Probiotics and Prebiotics, the official definition includes those microorganisms which upon ingestion by the host in sufficient quantities provide a beneficial health effect1. It requires the organisms be alive, which puts viability as the core of efficacy, and the qualifying instructions with efficacy along adequate dose2. Conventional small molecule drugs are robust when compared to probiotics, the active ingredients of which are life culture and they can subsequently lose activity from the time of manufacture3. Probiotics are used in various clinical settings due to their potential benefits, such as the prevention of antibiotic-associated diarrhea, treatment of irritable bowel syndrome, modulation of the gut microbiota and support for immune function4,5. These benefits are achieved through a number of mechanisms, such as competitive exclusion of pathogens, generation of antimicrobial compounds, strengthening of the intestinal barrier, and modulation of the host immune system, all of which depend on the metabolic (living) activity of these cells6,7. Formulation and preservation of fermented foods probiotic strains has further grown in interest due to their significant contribution to health8,9. The health promoting effect of probiotics is not always the result of viability of cells. Commercial microbial probiotic products containing non-viable microorganisms, microbial cell components or microbial metabolites can also have beneficial biological activities10,11. The most common genera used in the production of pharmaceutical products are relatively few. The dominant genera consist mainly of members of Lactobacillaceae, which have been reorganize into new genera in 2020 (Lacticaseibacillus, Lactiplantibacillus and Limosilactobacillus) along with Bifidobacterium species, the yeast Saccharomyces boulardii, and spore-forming bacteria such as Bacillus coagulans and Bacillus subtilis12,13. These are all different organisms with different stability profiles, which the formulator must know and manage.
As science has grown faster in the commercial interest. Today, probiotics are billion-dollar internationalized products both functional foods and supplements and their market volume has been steadily increasing due to consumer demand for such preventive health foods and due to the growing recognition of the importance of the gut microbiome for human health14. This expansion is also called into question by tougher regulations. In some jurisdictions, probiotics for therapeutic or preventive action are considered to be live biotherapeutic products, which must comply with pharmaceutical manufacturing quality requirements including defined potency, purity and stability 15,16. The label claim expressed per dose in colony-forming units (CFU) should continue to be the same until the expiration date3. However, the main challenges are the ability of a live probiotic to grow reduces over time, and the rate at which this occurs is dependent upon many interacting factors17. One of the most promising areas of probiotic formulation is the technological challenges associated with making a stable, high-count product, which have long been known as great constraints18,19. All these challenges start from fermentation and harvesting, their selection influences the robustness of the biomass, and continue through the following operations such as formulation, manufacturing process, packaging and storage20,21. Technological, functional, and safety properties must be taken into consideration together as it is certainly beneficial to include a strain that is clinically promising and is stable to develop into a reliable product22. Historically, industry has been managing the stability by over-formulating with cells beyond the label claim, to cover for anticipated losses3. The research on probiotic stability has been initiated by empirical observations on retaining probiotic cell viability in fermented foods and was extended to mechanistic studies at cellular and molecular levels. Initial studies studied the effect of temperature and pH on survival, and more recent research has focused on the effect of conditions associated with oxidative stress, osmotic pressure, and metabolic dormancy on longevity. These characteristic factors and formulation matrices affect this process. This knowledge has led to the exploration of new delivery approaches such as microencapsulation, prebiotic-enriched matrices, and optimized packaging that maintain viabilities. In addition to viability, there are other concerns with inclusion of probiotics in pharmaceutical products in terms of functional integrity. Functional integrity is the capacity of the organism to perform its intended biological effects, such as their capacity to bind to the intestinal mucosa, and modulate host immune responses, including metabolic activity such as the production of the short-chain fatty acids17. This has led to the regulatory consideration of functional outcome along with the CFU-dependent viability evaluation, highlighting the need for adding microbiological, biochemical and omics-based analyses to the stability evaluation protocols. The growing recognition, strain specific and environmental factors have underlined the need to adopt a systems-level approach to understanding probiotic stability. The stress response pathways that protect a strain from acid, bile salts (bile acids), or oxidative stress are interacting in complex ways with the stressors of the formulation. Hence, a product's stability is not just a property of the product, but also a biological factor that relies on the context of its administration, host factors and formulation23. Microbiological factors are intrinsic stress resistance of the strain, spore-forming capacity and the physiological state of the cells at the time of preservation24. Formulation factors include moisture content, water activity of a product, the pH of the matrix, presence of oxygen during high temperatures, excipients and protective agents are considered in the formulation25,26. Processing factors are the factors that cause sub-lethal and lethal injury to cells during the fermentation, harvesting, drying, granulation and compression process27,28. Lastly the rate at which the product breaks down after leaving the factory depends on the environmental and storing conditions such as the packaging protective nature, temperature, humidity and illumination17. The aim of this review study is to explore the understand the effectiveness of probiotic microorganisms, different environmental conditions, and factors affect the stability during formulation and manufacturing processes, packaging and storage associated with probiotic dosage forms.
2. METHODOLOGY
This research study was carried out in the form of a systematic and extensive literature review. Scientific literature articles, reviews, and publications relevant to the research subject were searched on various e-databases like Google Scholar, PubMed Central, Scopus, Web of Science, and AI-assisted literature platforms. Searches were performed using combinations of keywords probiotics, pharmaceutical probiotics, probiotic stability, viability, formulation factors, packaging, storage conditions, live biotherapeutic products, pharmaceutical probiotic formulation manufacturing process. Following the initial search, article titles and abstracts were screened to assess relevance. Subsequently, full-text articles were evaluated in detail to determine their suitability for inclusion, and manual screening of reference lists from relevant and highly cited publications was performed to identify additional seminal studies.
3. PROBIOTIC PHARMACEUTICAL DOSAGE FORMS
There are a number of solid and, in fewer instances, liquid dosage forms for delivering probiotic pharmaceutical products. Dry, semisolid or solid forms dominate since they can be subjected to low water activity during storage, which is the most effective method of maintaining viability during storage25. Hard gelatin or hydroxypropyl methylcellulose capsules containing a powder or granulate, which have the benefits of being sealed, dosed and ready to be coated with enteric materials to prevent release to the gastric fluid containing cells29. There are also tablets manufactured for use, but the compression step applies to them and they are subject to mechanical and thermal stresses which affect their viability30. Sachets and stick packs for free-flowing powders are generally used for pediatric and geriatric medicines and orally disintegrating tablet (ODTs)3. The organisms used in these products vary significantly in their tolerance and the dosage forms depend on the selected strains. Vegetative cells of the Lactobacilli spp. and Bifidobacterium spp. are moisture, oxygen and heat sensitive and dried then encapsulated in protective formulation and stored at refrigerated temperatures 17. Intrinsically, the spore-forming bacteria, especially B. coagulans, are much more stable: the bacterial endospore is a dormant dehydrated form which is resistant to heating, desiccation, as well as oxidative damage and damage caused by tablet compression12,31. The yeast Saccharomyces boulardii falls stronger than most lactic acid bacteria, but is sensitive to heat and moisture32. Traditionally, the potencies of these products are very high and marketed products state a range of between 1 and several hundred billion CFU/dose, and the number of viable organisms at the end of shelf life should exceed the labelled value to assure regulatory approval and to ensure that the required dose delivered for clinical trials is met2,3. Probiotic manufacturing process, formulation, packaging and storage conditions are all interactive and considered in each step to achieve the desired product (Figure 1).
Figure 1: A diagram of factors influencing the stability of pharmaceutical probiotic products.
4. MICROBIOLOGICAL DETERMINANTS OF STABILITY
From a biological point of view, the stability of a probiotic product is limited in a perfect way right from the start by the biology of the organism selected. Stress tolerance is inherent to the strain and dictates the maximum attainable stability even prior to deciding on formulating24. The susceptibility to stress is not only genera and species dependent, but also strain dependent since it is associated with differences in membrane composition, stress-storing solutes and sensitivity of stress-defense genes33. Selection of strains is the first and perhaps most important stability decision in product development and screening of prospective strains for processing and storage robustness is now deemed good practice3. The cells survivability is strongly affected by their physiological state at the time of preservation. Cells harvested during the stationary phase are adapted for stress conditions and in general have better drying and storage tolerance than those harvested from the exponential phase, presumably because of the expression of a spectrum of general stress-response proteins and accumulation of protective compounds during stationary phase34. Stress adaptation or preconditioning is a technique that exposes cultures to controlled mild stress prior to preservation, and results in greatly enhanced cultures. Cross-protective responses, generated by short heat-shock, by controlled acid or osmotic stress experienced by cells prior to drying or storage, strengthen cells against adverse impacts of drying and storage33,35. Some of the mechanisms involve the production of heat shock proteins, cold shock proteins, and synthesis of membrane fatty acid composition to maintain fluidity, and accumulation of trehalose and glycine betaine28. A large number of interacting biological and process parameters will ultimately determine the quality of the freeze-dried culture through the process of stable culture preparation, and the relative importance of these variables must be determined for each organism36,37. The most important microbiological factor causing stability is the ability of the organism to produce endospore. Spore-forming probiotics, mostly of the genera bacillus, come in a dormant state bound in a multi-layered coat and containing dipicolinic acid and small acid-soluble proteins12. These properties offer the superior protection against heat, desiccation, oxygen, mechanical stress and gastric acid which enable preservation of spore-based products at ambient temperature for years, and allow their survival in tablet compression and even during cooking31. The intrinsic stability seems to be driving the rising commercialization around spore-forming probiotics, and the growing need for spores to germinate and to be able to provide a benefit continues to be an active research area38. But the stability of vegetative organisms, contrary, must be obtained primarily through the process design and formulation. That is because spore-producing Bacillus spp. is more resistant to environmental and processing stresses due to its ability to form endospores whereas vegetative lactic acid bacteria/bifidobacteria are relatively sensitive. Saccharomyces boulardii has a moderate stability. A summary of the probiotic microorganisms used in pharmaceutical dosages forms and their general stability characteristics are shown in Table 1.
Table 1: Microorganisms used in pharmaceutical probiotic products and their general stability characteristics.
|
Genera of probiotics |
Examples |
Factors Affecting Stability |
Dosage forms |
Ref |
|
Lactobacillus/ Lacticaseibacillus spp. |
L. rhamnosus, L. plantarum, L. reuteri |
Sensitive to moisture, oxygen, heat and compression; refrigeration preferred |
Capsules, sachets, powders, ODTs |
17, 25 |
|
Bifidobacterium spp. |
B. longum, B. breve, B. animalis subsp. lactis |
Highly oxygen and heat sensitive; requires protective formulation |
Capsules, sachets, powders |
17,25 |
|
Spore-forming Bacillus spp. |
B. coagulans, B. subtilis |
Highly resistant to heat, desiccation, oxidation and compression |
Tablets, capsules, sachets |
12, 30 |
|
Yeast |
Saccharomyces boulardii |
Intermediate stability; sensitive to heat and moisture |
Capsules, sachets, powders |
32 |
5. FORMULATION FACTORS
Principal intrinsic and environmental factors influencing probiotic stability, their mechanisms of action, impact on probiotic viability, and commonly employed mitigation strategies are crucial factors for product formulations. Water activity, residual moisture, oxygen exposure, oxidative stress, formulation pH, and excipient compatibility collectively determine the stability of probiotic pharmaceutical products during manufacturing are summarized in Table 2.
Table 2: Intrinsic and environmental factors affecting probiotic stability, their mechanisms of action, and mitigation strategies.
|
Factors |
Mechanism |
Impact |
Mitigation |
Ref |
|
Water activity |
Glass transition of the dried matrix, increasing molecular mobility |
Reduced probiotic viability |
Maintain Aw 0.10–0.25; optimized drying; moisture barriers |
25,39,40 |
|
Residual moisture |
Oxidation, Maillard reaction, residual metabolism |
Cell death |
Minimize moisture; protective packaging |
25,28,41 |
|
Hygroscopic excipients |
Increase moisture uptake |
Indirect viability loss |
Use low-hygroscopic excipients |
26 |
|
Oxygen/ROS |
Oxidative damage to lipids & proteins |
Membrane damage |
O₂ barriers, N₂ flush, scavengers, antioxidants |
17,26,42,43 |
|
Formulation pH |
Disrupts enzymes & membranes |
Reduced viability |
Buffers; optimize pH |
24,28 |
|
Reducing sugars |
Maillard reaction; incompatibility |
Protein damage |
Compatibility screening |
27,28 |
5.1 Water Activity and Residual Moisture
Water activity is the most important factor, among all, affecting the shelf life of dried probiotics. Water availability is prime factor to chemical and biological reaction, and it sets the permeability of the dried material25. As in many fields, empirical and mechanistic studies have consistently demonstrated that low water activity (0.1 to 0.25) is the optimum range for preservation of most organisms, and survival gradually and significantly declines when water activity is above that range39,40. There are a number of mechanisms that act together to mediate these relationships. Under very low water activity, the dried matrix is in an extremely high viscosity amorphous glassy state, where molecular diffusion rates are very low thus preventing undesirable reactions40. When water is absorbed, the glass transition decreases, and once the matrix reaches a lower temperature than the storage temperature, the glass transition temperature drops below the storage temperature causing the matrix to change to a rubbery state where the molecular mobility changes greatly and the rates of damaging reactions will be increased25. Increased water activity will enhance lipid oxidation and also the reaction of reducing sugars with proteins, resulting in the production of Maillard reactions, which consequently will cause damage to the cell components28. It also allows for persisting metabolic activity and for the transfer of reactive species to susceptible locations like membranes and DNA41. However, even though excipients may vary in hygroscopicity, it has been shown that the selection will have a great impact on the moisture the product will absorb during processing and storage, and if excipients are too hygroscopic, a good formulation may be jeopardized26. Therefore, the main goal of probiotic formulation and packaging is to ensure low residual moisture content.
5.2 Oxygen and Oxidative Stress
In dried powders which have a diminished capacity for antioxidant defenses, oxidative stress is especially deleterious. The use of oxygen barrier packaging, flushing with nitrogen and additives such as antioxidants can greatly enhance stability42. The great majority of probiotic strains are microaerophilic or facultative anaerobic strains and oxygen exposures are injurious. Many probiotic microorganisms, such as bifidobacterial and oxygen-sensitive lactobacilli, are adversely affected by oxygen. Reactive oxygen species (ROS) form upon exposure to oxygen, and they can oxidize proteins and lipids in the membrane, resulting in the destruction of the membrane integrity and cell death43. The organism also exhibits a difference in the presence of protective enzymes and many of the lactic acid bacteria do not have catalase, and processing and storage in aerobic environments means that lactic acid bacteria with limited oxidative-defense systems would be vulnerable to the enzyme43. At higher water activity and higher temperatures, the effect of oxygen increases, demonstrating interdependency between factors affecting stability of the product26. Therefore, the practical approach to the control of oxidative damage of products is mainly based on the exclusion of oxygen by means of low permeable packaging, addition of oxygen scavengers, modified atmosphere packaging or vacuum packaging, and addition of antioxidant excipients.
5.3 Hydrogen Ion Concentration (pH)
One of the most important factors affecting probiotic stability is the hydrogen ion concentration (pH) as it directly affects the integrity of the bacterial membranes, the activity of enzymes, protein conformation and the internal homeostasis. Additionally, the pH of the formulation matrix, and the chemical nature of excipients, has an impact on stability. Extremes of acidity damage cells, and lactic acid bacteria that produce acid during fermentation can self-acidify their environment unless buffered24. Alkalinity also affects membrane bound enzyme systems and causes leakage of intracellular components. Most probiotic strains are less resistant to alkaline stress and become non-viable very quickly during storage periods than in mild acidity28.
5.4 Excipients
Excipients are not inert with regard to viability. The sugars that can be reduced (such as lactose and glucose) can start Maillard reactions with proteins in cell and matrix, causing browning and loss of viability, especially at the high moisture and high temperature28. On the other hand, proper selection of excipients will maintain stability of the cells and protection agents. The role of each ingredient is required to screen as protective, harmless, and the of potential compatibilities with probiotics during development of probiotic formulation27.
6. MANUFACTURING PROCESS FACTORS
The manufacturing of probiotic products is a highly sensitive process. Because probiotics are sensitive microorganisms, processing factors such as strain selection, fermentation parameters, drying methods, and encapsulation heavily dictate the final product's viability and stability. Comparison of different technologies used in manufacturing process for probiotic products is given in Table 3.
Table 3: Comparison of different technologies used in manufacturing process for probiotic products.
|
Methods |
Principle |
Advantages |
Limitations |
Applications |
Ref |
|
Freeze-drying (Lyophilization) |
Freezing followed by vacuum sublimation |
High cell survival; excellent product stability; suitable for heat-sensitive probiotics |
High cost, long processing time, energy-intensive |
High-value pharmaceutical probiotics |
27,44 |
|
Spray-drying |
Atomization into hot air with rapid drying |
Continuous, scalable, economical |
Thermal and dehydration stress reduce viability |
Large-scale probiotic powder production |
45–47 |
|
Fluidized-bed drying |
Drying suspended particles in controlled airflow |
Uniform drying; suitable for coated granules |
Process optimization required |
Granules and coated formulations |
28 |
|
Vacuum drying |
Moisture removal under reduced pressure |
Lower thermal stress than conventional drying |
Slower than spray-drying; limited industrial use |
Heat-sensitive formulations |
28 |
|
Spray-freeze-drying |
Atomization into cryogenic medium followed by freeze-drying |
Excellent viability with porous particles |
High processing cost and complexity |
Specialized pharmaceutical applications |
28 |
|
Encapsulation |
Physical entrapment of probiotic cells within a protective polymer or biopolymer matrix |
Protects against drying, oxygen, moisture, gastric acid, bile salts, and mechanical stress; improves storage stability and controlled intestinal release |
Increased production cost; optimization of wall material, particle size, encapsulation efficiency, and release profile required |
Pharmaceutical probiotics, functional foods, targeted intestinal delivery |
42,48–50 |
6.1 Fermentation and Harvesting
In the industrial production of probiotics fermentation and harvesting are identified as critical steps. These processes determine the viability, stability, functionality, and quality of probiotic microorganisms. Stability is a design choice that is made at an early stage in the creation of a product. The physiological robustness of the cells is dependent on the fermentation conditions, the growth media and harvested time34. Shear and osmotic stresses are created in downstream processes (such as centrifugation and concentration) and the quality of the concentrate containing any support additives used prior to drying determines the cell's response to the dehydration45.
6.2 Drying Technologies
The common processing stage that determines the quality of most probiotic products is the drying stage, as the most important factor to ensure the arrest of vitality during storage is to reduce the water content to a stable and low level27. One of the most damaging stresses cells would encounter during drying is the destruction of the hydration shells of membranes and proteins, the increase of the solute concentration and its potential to cause fatal phase changes in the lipid bilayer of membranes which occur upon drying. Removing water and maintaining the cell structure51 is a challenge when drying probiotics. High potential pharmaceutical probiotics are most commonly freeze-dried or lyophilized. The effect of the process is a freezing of the suspension which separates water through the sublimation process under vacuum, without the application of high temperatures used in thermal drying27. The main causes of damage are associated with the freezing process, when ice crystals and solute dry out and the cells are stressed by the high concentration of solutes and the resulting ice crystals, and the post freezing dehydration that loss water in the cells, which is essential to maintain membrane and protein structure44. Overall, the freeze-drying method produces a very high survival rate and high-quality dried products but is energy-consuming, slow and expensive27. The economical alternative is also available such as spraying the suspension into a stream of hot air that is able to evaporate the water from the droplets in seconds46. The major disadvantage is the heat stress and very rapid drying phenomenon that significantly impair viability, especially for heat sensitive strains45. Survival is highly reliant on outlet temperature, type of carrier and protective agents, and strain strength and optimization of these conditions yield survival rates close to the levels for more tolerant organisms46,52. Spray drying of lactic acid starter cultures has therefore been a topic of ongoing research to get viable lactic acid powders at a low cost47. In addition, other alternative and emerging methods are considered such as fluidized-bed drying, vacuum drying and spray-freeze-drying with different compromise of cost, throughput, and gentle28.
6.3 Compression and Granulation
Compression result in mechanical and frictional heat stress in tablet products which may damage the cell membrane and decrease the viability30. Loss of viability is a function of the pressure applied, the ability of the excipients responds to compression, and the organism's ability to withstand the compression, where spore-forming strains remain much more resistant to compression than vegetative cells12. Granulation prior to compression is useful in protecting cells by encapsulating them within a matrix, besides increasing the powders flow characteristics, however, wet-granulation techniques lead to rehydration with moisture and heat, which needs to be controlled27. Again, these considerations tend to favor spore formers or encapsulated cells with strong capsules for tablet dosage forms.
6.4 Encapsulation Technologies
The principle of microencapsulation is also the principle of protection, but moreover the cells are separated from the surrounding by a particle which is almost enclosing the cell42. The technological knowledge is developing and numerous review papers are reported on materials, methods and viability53–55. Cells can be encapsulated to shield from stresses of oxygen, moisture, gastric acid and mechanical stresses, and further modified to release the cell in a desired location such as the intestine48,49. Different materials and methods can be applied. However, the alginates are extruded or emulsified and are allowed to gel, and occasionally a Chitosan layer and/or additional layers are added, all of which are the most studied hydrocolloid gels50,56. Spray-drying and spray-chilling can be utilized for the production of encapsulated microparticles in a single continuous process and fluidized-bed coating can be used for the coating of dried granules with a protective and functional layer42,57. Many comparative studies on the survival of microencapsulated cells after processing and storage have been mentioned with varying results according to various technique and the material used 58,59. The easiest method to improving survival during drying and storage is by supplementation of protective agents. These compounds are effective through multiple mechanisms such as the hydrogen bonding water normally forms to the surface of membranes and proteins, amorphous formation of a glassy matrix which immobilizes and protects cells, and compounds act as a scavenger for reactive species or buffer the local environment40,60. Disaccharides are the most frequently-used as protectants. In particular, trehalose is very effective for its ability to form a high glass transition temperature, stable glass; is non-reducing and is a natural protectant in many desiccation-tolerant organisms, due to its nature, have no negative side effects61. Combined mechanisms of vitrification and water replacement have been found for the simultaneous protection of membranes and proteins during drying of intact bacteria with either trehalose or sucrose62. In addition to reducing the availability of oxygen, antioxidants (such as ascorbate) added to cells also play an important role in ensuring the storage stability of the freeze-dried cells at a specific water activity63. Applications of other sugars, like sucrose or lactose, of skinned milk, of maltodextrin and of various polysaccharides and proteins are also made and often utilized as mixtures45,51. It is also reported that the prebiotic carbohydrates and cryoprotectant mixes were more successful in surviving the freeze-drying and storage process64. It is still necessary to perform strain dependent optimization to find the best protectant based on the strain, and systematic screening during development27. Although use of encapsulation can greatly enhance the in-process (processing and storage) and intestinal (GI transit) survival of the product. An important number of parameters need to be optimized, such as the encapsulation efficiency of the encapsulated cell, particle size and mechanical and chemical properties of the wall material, encapsulated cell release behavior42,49. Therefore, the encapsulation process also needs to be taken into account in an integrated stabilization program when other factors like moisture, oxygen, temperature and packing are considered65,66.
7. PACKAGING AND STORAGE FACTORS
The viability of probiotics during shelf life is critical to design the formulations and optimize the packaging strategies. Once the product is manufactured, storage temperature is the most important factor affecting the rate of loss of viability of a probiotic product. However, the rate of cell death rises while temperature increases. Cold-chain supply is recommended for the sensitivity of sensitive strains and product labeling is also essential with storage instructions. The ability and commercial priority of producing thermostable strains and formulations that store at ambient temperatures is highly significant3. Spore-forming probiotics, vegetative cells with very low water activity and well encapsulated probiotics are increased the range of product stability in time and temperature12,25.
The shelf life of probiotics is determined from stability studies with packaged product stored under defined conditions and the number of viable cells is measured over time. Especially the ultraviolet light is a source of inducing photo-oxidative damage and therefore opaque or light-protective packages are preferred for sensitive products. The principles of pharmaceutical stability testing outlined in the International Council for Harmonization (ICH) guidelines offer a framework, which was developed for chemically defined drugs, and which are needed to be adapted for live organisms3. The packaging has to serve several protective roles such as high barrier to moisture and oxygen, exclude light, must be robust during transportation. Aluminum foil blisters, glass bottles and high barrier plastic bottles, integrated desiccants, sachet desiccants, oxygen scavengers, and vacuum and modified atmosphere packaging are used for such purposes67. The moisture uptake during storage is dependent on storage humidity and the viability is highly sensitive to water activity, therefore, moisture control during storage is crucial25. Real time tests are needed to optimize desired storage temperature and shelf life. Studies at high temperature and their interpretation with kinetic models can be also validated for the development of the particular product40.
8. REGULATORY IMPORTANCE OF PROBIOTIC STABILITY
The regulatory classification of probiotics varies across countries and is primarily determined by their intended use, health claims, dosage form, and the regulatory policies established by the respective national authorities. Pharmaceutical products which are intended to prevent, treat or cure a disease, can be considered to pharmaceutical manufacturing and quality requirements, as opposed to food processing and quality requirements as is done for products labeled as dietary supplements or foods15,16. There are multiple requirements, including strain identity and purity, the ability to validate the viability assay, formal stability studies and data justifying the label claim and date of validity3,68. Product quality is important core component with good manufacturing practice, genomic technique for strain authentication as well as contamination control2,69. In market products, where viable counts were present and active, stability problems are reported, as in many independent probiotics survey products70,71. A vital requirement is the regulatory stability which is considered to be a critical quality attribute (CQA) as good therapeutic efficacy would rely on viable and functionally active microbial count during the shelf-life period of the product being manufactured, processed or treated48. The emphasis of regulatory information from the ICH72 and the United States Food and Drug Administration (FDA) is to identify and control formulation and manufacturing parameters that affect the stability of a product. Therefore, it is necessary to apply scientific principles when composing probiotic products like these, such as those using a suitable packaging and storing process. The regulatory paradigm for live biotherapeutic products is also evolving and has raised expectations for stability that is proven, rather than empirical, and for move towards rational, mechanism-based design16.
9. STRATEGIES TO ENHANCE STABILITY
Based on the factors discussed above, a classic list of strategies for making probiotics more stable is presented as each effective only when used in combination. The first is a selection of a strong strain, usually a species that has been tested for resistance to the stresses of the proposed process and storage conditions, and a spore-forming species with intrinsic resistance3,12. Cells must be cultured and harvested in a state that best promotes their ability to withstand stress33. The desired product should be dried to the low water activity required the process which is adapted to the heat sensitivity of the strain and the use of suitable protective agents and, formulate microencapsulation to protect the cells25,42. The packaging used for storing the product must be considered at highest priority. The stabilization of probiotic pharmaceuticals will likely be influenced by a few developments in the near future. Technological innovations such as improvements to spray drying and new gentle drying processes to achieve similar high freeze-drying survival with economy46,73. New approaches to capsule design and construction, such as the layer-by-layer technique and the use of prebiotic or biopolymer layer(s), provide new levels of protection and release control49,50. In addition, methods in which probiotics are co-encapsulated with bioactive or prebiotic ingredients to provide stability as well as added functionality74. As the interest in spore forming probiotics and the next generation organisms like: Akkermansia muciniphila and Faecalibacterium prausnitzii is gathering momentum, it will bring novel stabilization challenges when compared to the established probiotics75. Better verification of rapid validated viability testing, especially the flow-cytometric and molecular methods that are able to characterize the physiological state of cells, will improve the quality control in addition to the prediction of the shelf life76,77.
10. CONCLUSIONS
A number of factors could influence the viability including water activity, temperature, presence of oxygen, manufacturing process, packaging system and storage conditions. All these can cause cell damage by disrupting the cell membrane, denaturing proteins, causing oxidative damage and affecting cell death, leading to a decrease in probiotic survival. Strain specific parameters, cellular physiology, formulation ingredients as well as advanced drying technologies and microencapsulation are also important factors that contribute to the stability of probiotics. Therefore, there is a need for a comprehensive strategy that covers the selection of the strain, optimization of the process, formulation, packaging and storage conditions for probiotics to ensure their stability over time. However, the stability of probiotics in pharmaceutical products is a multifactorial phenomenon that can be traced back to the interaction between various intrinsic characteristics of the microbial agents, environmental factors, production process, and regulatory requirements. This review provides an in-depth overview of the major factors affecting probiotic stability and highlights current and emerging strategies to enhance the quality, shelf life of probiotic pharmaceutical products.
Acknowledgement: The authors would like to thank the institution for its support for this study.
Conflict of interest: The authors declared no conflict of interest.
Funding: No funding sources.
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